Compare methods, side by side.
Screen printing, embroidery, and DTF each excel in different situations. Compare them on cost, durability, fabric, and turnaround to find the right fit.
Select at least 2 methods to compare.
Price per Unit (at 100+)
Lowest per-unit at volume
Mid-range, varies by stitch count
Mid-range, consistent at any quantity
Setup Fees
Per-color screen setup (waived on reorders)
Digitizing fee for new designs (waived on reorders)
None — digital process, no screens or plates
Number of Colors
1–6 spot colors (PMS matched)
Up to 15 thread colors per design
Unlimited — full CMYK, photos, gradients
Durability
Excellent — plastisol outlasts all print methods
Outstanding — thread lasts the life of the garment
Very good — comparable to screen print with proper press
Fabric Compatibility
Cotton, cotton-poly blends. Limited on 100% polyester.
Works on almost everything: polos, jackets, hats, bags, fleece
Excellent — cotton, polyester, blends, nylon, canvas
Best For
Bulk orders with 1–6 colors
Professional/premium look — polos, hats, jackets
Complex/full-color designs, polyester, small runs
Detail Capability
Good for bold designs, limited on fine gradients
Good for logos, limited on photographic detail or very small text (<6pt)
Excellent — photographic quality, fine lines, gradients
Minimums
24 pieces typical
8 pieces typical
No minimum (1 piece OK)
Turnaround
7–10 business days
7–10 business days
7–10 business days
Wash Durability
50–100+ washes without noticeable fade
Lifetime — stitching doesn't fade or crack
Highly durable with proper care